Double Membrane Biogas Holder for a Juice Processing Wastewater Treatment Plant: A Hygienic, Resilient Tank for Managing Organic Liquid Waste Streams

Double Membrane Biogas Holder for a Juice Processing Wastewater Treatment Plant: A Hygienic, Resilient Tank for Managing Organic Liquid Waste Streams

A Juice Processing Wastewater Treatment Plant handles large volumes of liquid waste generated during the extraction, blending, and bottling of fruit and vegetable juices. This wastewater is characterized by high concentrations of sugars, pulp, and organic acids, forming challenging organic liquid waste streams. Anaerobic digestion (AD) is the preferred treatment method, stabilizing the waste while generating methane-rich biogas. For the plant to maximize environmental compliance and utilize the recovered energy, the biogas storage must be both hygienic and resilient to corrosive elements. This solution must be a hygienic, resilient tank for managing organic liquid waste streams.

The Double Membrane Biogas Holder is the optimal technology for this industrial food and beverage application. It is a hygienic, resilient tank for managing organic liquid waste streams. Installed either as an integrated flexible roof on the anaerobic reactor or as a compact, free-standing unit , this holder provides a dynamic, hermetic reservoir. This system ensures every cubic meter of gas is captured, pressure fluctuations are safely managed, and a stable, continuous supply is maintained for energy recovery, ensuring efficient and clean waste management.

Product Advantages for Juice Processing Waste Biogas Management

Center Enamel’s Double Membrane Biogas Holders are meticulously engineered to handle the specific requirements of biogas derived from high-sugar, organic waste streams, prioritizing cleanliness and durability.

Hygienic and Resilient Design

In the food industry, maintaining hygienic standards is paramount. The sealed nature of the double membrane system ensures hermetic containment, preventing ambient air contact and maintaining a controlled environment over the digester. Furthermore, the specialized, multi-layered composite fabric is highly resilient to the organic acids and high moisture content typically found in biogas from juice waste, ensuring long-term integrity without material degradation.

Reliable Gas Buffer for Energy Stability

Consistent juice production requires a stable process flow and energy supply. The balloon's design provides a flexible and dynamic gas reserve capacity that can dynamically expand and contract to accommodate the natural volume fluctuations in biogas production. This dynamic buffering is essential for regulating the low pressure of the gas, preventing system instability, and ensuring a smooth, constant flow to utilization equipment. This stability is critical for maximizing the plant's internal energy offset.

Support for Aluminum Dome Roofs

Where maximum corrosion resistance and structural integrity are prioritized for the digester tanks—a vital consideration when dealing with acidic industrial liquid waste—the Double Membrane Holder can be integrated with a tank protected by an Aluminum Dome Roof. While the membrane system provides the essential flexible gas-tight envelope, the aluminum dome offers superior long-term corrosion protection and robust structural support for the entire digester tank structure, enhancing overall system durability.

Company Advantages

Center Enamel’s standing as a premier global supplier is built on our deep technical expertise and commitment to quality. As a pioneering manufacturer of Glass-Fused-to-Steel (GFS) tanks in China, our company possesses decades of proven history in high-performance containment solutions. Our advanced production capabilities are backed by more than 20 patents in enameling technology and a dedicated research and development team focused on innovation.

Our dedication to quality is demonstrated through our strict adherence to international standards. Our products and processes conform to the most demanding international benchmarks, including standards for quality management, drinking water safety, and occupational health. These certifications provide an independent and verifiable guarantee of quality, safety, and compliance with the most stringent regulations, which is critical for successful operation in international markets. This commitment, combined with our proven global track record of successful projects in over 100 countries, makes us a reliable and expert partner for any food processing or industrial biogas project.

Product Application Areas

Center Enamel's Double Membrane Biogas Holders are essential components across various sectors utilizing anaerobic digestion technology:

Juice Processing Wastewater Treatment Plant: A hygienic, resilient tank for managing organic liquid waste streams.

Juice Beverage Wastewater Treatment Plant: Ideal for containing high-sugar and low-pH liquid industrial waste biogas.

Food Processing Wastewater Treatment Plant: Stores biogas generated from high-volume, organic food waste streams.

Citrus Processing Wastewater Treatment Plant: Collects biogas generated during the anaerobic treatment of acidic fruit waste.

Global Reach and Proven Excellence: Project Cases

Our extensive portfolio of successful containment projects showcases our capability to engineer robust, sealed, and durable solutions—expertise directly applied to our high-performance biogas holders. The following non-fictitious cases demonstrate our global reach and technical excellence:

Beijing Fengtai Food Waste Treatment Project: We provided 3 tanks for a food waste treatment facility in Beijing, highlighting our role in sustainable waste-to-energy solutions crucial for biogas production.

Guizhou Tongren Food Waste Treatment Project: We provided 2 tanks for a food waste treatment facility in Guizhou, China, showcasing our commitment to efficient organic waste management.

Muyuan Group Jiangsu Lianyungang Livestock Wastewater Project: For a major agricultural client, we supplied 7 tanks for a livestock wastewater project, demonstrating our expertise in large-volume, sealed agricultural containment critical for biogas management.

Conclusion

For a Juice Processing Wastewater Treatment Plant, the Double Membrane Biogas Holder is an essential operational asset. By being a hygienic, resilient tank for managing organic liquid waste streams, it ensures the safe, continuous utilization of the methane-rich fuel, enabling the plant to achieve superior environmental compliance, cost reductions, and enhanced energy stability.